PG Diploma in Piping Design Course

PG Diploma in Piping Design Course

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  SANJARY EDUCATIONAL ACADEMY (Governed by Sanjary Educational Academy Society , Govt. Registered No. 348 / 08 ) ISO 9001 : 2008 Certified Head Officer : S.N0. 24 & 25 , 3 rd Floor , SANALI MALL , above Mcdonalds , Opp. Chermas Show room , Abid , Hyderabad , Telangana , India . phone :+91- 40- 65268809 / 9985715560 TRAINING AND CERTIFICATION TO ENGINEERS / INDIVIDUALS PIPING DESIGN , QA/QC, QMS , SAFETY( HSE ) , WELDING, NDT & PRESSURE VESSEL DESIGN etc Certification Course Course Title : P G Diploma in Process Piping Design and Engineeing per ASME B31.3 Eligibility Criteria : Mechanical Engineer , Chemical & Petroleum Engineer Duration of Course : 40 Days Daily Classes : Two Hours Per Day First 15 days: - 11 AM to 1:00 PM Second 15 days: - 11 AM to 2:00PM Third 15 days: - 11 AM to 3:00PM Maximun No. of Students in a batch : 15 Venue : SANJARY EDUCATIONAL ACADEMY , HEAD OFFICE: 5-9-233 / 234 , S. No. 24 & 25 , 3rd Floor, SANALI MALL Opposite Chermas Showroom , Abids , Hyderabad - 500001, Andhra Pradesh , India Please register prior to the above course commencement date. Note: 1. Course Fees includes the course materials ( Hard Copy only ) Training, examination and certification. S E A TM ®Since 2002
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  2. Certificate, MarkSheet and Qualification Card will be awarded to engineer after successfully completion of course 3. Sanjary For International Students ( B.Tech / Diploma Engineer ) - Sanjary Educational Academy will send invitation letter to International Students for obtaining a Visa from Indian Embassy in your country after 50% advance payment of the above mentioned course fee 4. Sanjary Educational Academy shall be not responsible for pick and drop arrangement from Air port / Railway Station. Placement Assistance for Gulf / Middle East. Please contact our sister company M/s Sanjary Overseas Consultant , S. No. 25 , Sanali Mall , Abids , Hyderabad ,A.P., India Sanjary Educational Academy legally established in the year 2002. Sanjary Educational Academy is a Society Registered as 347/08 by Govt. Telangana State . India . Undertaking high quality of training , certification to Engineers and Individuals , solution and time to time achieve higher level of educational values in various sectors including oil & gas , petrochemicals , refineries , power energies , construction projects etc in the field of Piping Design , Piping Engineering , QA QC, QMS , Industrial Safety ( HSE ) , Welding Technology etc. Sanjary Educational Academy is a Member of Federation of Telangana and Andhra Pradesh Chambers of Commerce and Industries ( FTAPCCI ) Sanjary Educational Academy an ISO 9001:2008 Certified for Design & Development of Courses in QA, QC, QMS, Industrial Safety (HSE), Piping Engineering, Information Technology (IT), Integrated management System (IMS), Six Sigma, NDT, Welding Inspection, Piping Inspection & related Training, Examination and Certification, M /S SANJARY EDUCATIONAL ACADEMY ( SEA ) IS ONLY ONE IN WORLD TO CERTIFY : Certified QA / QC Manager , Certified QA / QC Engineer – Civil , Mechanical , E & I , Piping Certified QA / QC Inspector – Civil , Mechanical , E & I , Piping Certified Piping Design Engineer , Certified Pressure Vessel Design Engineer , Certified Welding Engineer Certified Safety Manager Certified Safety Engineer , Certified Safety Officer Certified Document Controller
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  NATIONAL & INTERNATIONALAWARDS WINERS SANJARY EDUATIONAL ACADEMY Awarded The Most Prestige’s ► “Indian Achievers Award for Quality Excellence” , August 5 , 2010, New Delhi. ► “Indira Gandhi Excellence Award for Education Excellence ” December 21 , 2014 , New Delhi ► “International Achievers Award for Education Excellence “ August 27 , 2010, Bangkok. Mr. Mohammed Saleem – SEA President Awarded The India’s most Prestigious ► “Bharat Jyoti Award” January. 7, 2006 , Hyderabad , India SEA certification / qualification is accepted and recognized by major National & International companies in the world including India , Saudi Arabia , UAE , Kuwait , Qatar , Bahrain , Oman , Jordan , Iraq , Iran , Yemen , Nigeria , Sudan , Libya , Turkey Portugal, Cameroon, Vietnami , Congo & other countries. Our SEA certified Engineers are already working in the above said countries. SEA has trained & certified more than 5000 Engineers & Individuals in last five ( 5 ) years in different engineering disciplines and various sectors which include Oil and Gas , Petrochemicals , Refineries , Power Plant , Aeronautics & Construction projects etc. M/s Sanjary Educational Academy has organized various National & International Conferences and Seminars in India & Abroad on Piping Design and Engineering , QA / QC , Safety ( HSE ) , Welding Technology etc in the field of Oil and Gas , petrochemicals and power Plant Industries. Overview of P G Diploma in Piping Design and Engineering This comprehensive course which provides a systematic development of skills and knowledge of Piping Design Engineer inline with international standards, this certification course is design and developed by Sanjary Educational Academy. A comprehensive course covering in depth the design of process piping systems including process engineering, pipe stress analysis , detailed engineering etc. This course also provides two ( 2 ) design projects per ASME B 31.3 and B31.1 This course is more concentrated on manual design calculation of piping sizing, pressure integrity , pipe stress analysis , pipe support ,pump calculation and as well as software CAESAR – II including piping isometric ,process flow diagram
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  (PFD) ,piping &instrumentation diagram (P&ID), equipment layout ,piping arrangement , selection of material etc. and Submission of Process Piping Design Project Report as per ASME B31. Course Syllabus : PART - 1  PIPING SYSTEMS DETAILED ENGINEERING  LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING  MECHANICAL AND PROCESS EQUIPMENT Module – 1 Fundamentals of piping Module – 2 ASME codes and standards Module – 3 Classification of pipe Module – 4 Piping Material Specifications – ASME / ASTM Module – 5 Calculation of standards property of piping materials Module – 6 Pipe Fittings Module – 7 Types of Flanges Module – 8 Types of Valves Module – 9 Mechanical and Process Equipment Module –10 Flow Diagrams Module – 11 Piping Isometric Module – 12 Piping and Equipment Layout Module – 13 Pipe Supports PART - 2  PIPING SYSTEMS DESIGN
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  Module – 14Design of process piping requirements per ASME B31.3 Module – 15 Design pressure integrity Module – 16 Typical wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( eg. Saudi Aramco ) Module – 17 Hydraulic Design of Piping Systems Module – 18 Design Calculations of Piping sizing Module – 19 Pump Calculations PART - 3  PIPE STRESS ANALYSIS Module – 20 Introduction Module – 21 Stresses due to Sustained Loads , Stresses due to Displacement Strains and Stresses due to Occasional Loads Module – 22 Pipe Flexibility Analysis per ASME B31.3 Module – 23 Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads Module – 24 Design Calculations of Occasional Loads Module – 25 Design Calculations of Wind Load on a Piping Support in Open Terrain Module – 26 Determination types of Pipe Support and Maximum Allowable Span PART - 4  CAESAR II – STATIC ANALYSIS D E T A I L E D C O U R S E S Y L L A B U S – O U T L I N E PART - 1
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   PIPING DESIGNSYSTEMS DETAILED ENGINEERING  LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING  MECHANICAL AND PROCESS EQUIPMENT Module – 1 Fundamentals of piping  Definition and Application of Piping  Pipe Manufacturing  Pipe Fabrication  Pipe Designations Module – 2 ASME codes and standards  ASME Boiler and Pressure vessels Codes  ASME Pressure Piping Design Codes.  API Codes  Other Codes & Standards Module – 3 Classification of pipe  Manufacturing Methods  Weight and Size – Standards STD , Extra Strong XS , Double Extra Strong XXS etc.  Applications or Uses  Pressure Temperature Rating System Module – 4 Piping Material Specifications – ASME / ASTM  Ferrous Material Specifications  Non Ferrous Material Specifications Module – 5 Calculation of Sandards Properties of Commercial Piping Materials  Several Examples of Calculation of Standards Properties of Commercial Piping Materials Module – 6 Pipe Fittings  Types of Fitting - Butt Weld , Threaded and Socket Weld  _ Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell. ,
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   _ BranchConnections – Straight & Out let Tees  Reducers – Concentric & Eccentric, Reducer Offsets.  Fabricated Branch Connections – Stub In & Stub On,  Branch Reinforcements – Reinforcing Pad, Welding Saddle Olets.  _ Olet Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets Module – 7 Types of Flanges  Definition of Flange.  Types of Flanges based on Face and Application,-. Forged Steel and Cast Iron Flanges.  Threaded Flanges , Slip-on Flanges, Socket-Welded Flanges , Welded-Neck Flanges , Blind Flanges  Gaskets – Types, Thickness, Bolts & Nuts. Module – 8 Types of Valves  Definition & basic function  Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, & Plug , Automatic Control , Needle , Diaphragm , Safety ”Pop  Application of Check Valve  Valve Storage Procedure  Valve Testing  Control Valve Manifold. – Layout Representation & Requirements. Module – 9 Mechanical and Process Equipment  Static Equipment – Horizontal Vessels, Vertical Vessels, Storage Tanks, Heat Exchanger , Reboiler., Towers and Columns  Rotary Equipment – Pumps, Compressor, Fans, & Steam Turbines. Module – 10 Flow Diagrams  Process Flow Diagram – PFD  Piping & Instrumentation Diagram – P & ID.
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   Utility FlowDiagram  Line Numbering  P& ID Requirements  Flow Diagram Exercises.  Symbols & Abbreviations.  Instrument Types & Symbols – Flow, Temp, and Pressure & Level.  Flow Plan arrangement etc. Module – 11 Piping Isometric  Definition  Drawing Piping Isometrics  Isometric Dimensions, Notes & Callouts.  Isometric Offsets.  Exercises on Creation of Isometrics form Piping Plans and Sections. Module – 12 Piping and Equipment Layout – (Plot Plan, Equipment Layout, & Piping GA Drawings )  Plot Plan Development & Requirements.  Equipment Layout Terminology, Control Point & Battery Limits  Preparation of Equipment Layout.  Piping GA Drawing Requirements and Layout Procedure.  Pump GA Drawing and Layout Consideration.  Tank & Vessel Layout Consideration .etc. Module – 13 Pipe Supports  Types and Functions of Supports  Anchors  Pipe Guides  Limit Stops  Pipe Shoe  Dummy Leg / Trunion  Field Support / Base Support  Rigid Hangers  Flexible or Resilient Supports - Variable & Constant Load
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   Pipe Rackand Yard Piping Design PART - 2  PIPING SYSTEMS DESIGN AND CALCULATIONS Module – 14 Design of process piping requirements per ASME B31.3  Scope of ASME B 31.3, B31.1  Design Pressure & Design Temperature for Piping Systems.  Ratings of Flanges etc.  Reinforcement of Branch Connection Module – 15 Design pressure integrity  Concept of Pressure Integrity  Pressure Design of Straight Pipe under Internal Pressure. – Wall thickness Calculations Module – 16 Typical wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( eg. Saudi Aramco )  Several Examples of wall thickness calculation for Oil and Gas , Petrochemical , Refineries ( eg. Saudi Aramco ) Module – 17 Hydraulic Design of Piping Systems  Fluid Flow Sizing  Pipe Sizing  Recommended Velocities for Water and Steam Piping etc.  Reynolds Number  Types of Flow in Piping  Pressure Drop due to Friction / viscosity  Darcy Weisbach Equation  Friction Factor  Moody Diagram  Minor Losses in Piping – Equivalent Length Method & Loss Coefficient Method Module – 18 Design Calculations of Piping sizing
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   Several Examplesof Calculation of Pipe Sizing Module – 19 Pump Calculations  Head  Section and Flooded Lift  Velocity Head  Total Dynamic Section Head , Total Dynamic Discharge Head , Total Systems Head  Cavitation in Pumps  NPSH Required & NPSH Available for Pumps.  Several Examples of Design of Pump Calculations PART - 3  PIPE STRESS ANALYSIS Module – 20 Introduction  Objectives & Definition of Stress Analysis  Critical Line List  Information Required for Stress Analysis  Piping Loads – Static & Dynamic  Requirements of ASME B 31.3 Code – Sustained Loads, ThermalExpansion & Occasional Loads. Module – 21 Stresses due to Sustained Loads , Stresses due to Displacement Strainsand Stresses due to Occasional Loads  Longitudinal Stress,  Longitudinal Stress from Pressure  Longitudinal stress due to weight  Allowable Displacement Stress range  Basic Allowable Stress at maximum material temperature. Module – 22 Pipe Flexibility Analysis per ASME B31.3  Pipe Stress Analysis Logic  Minimum Flexibility Requirements  Stress Range Reduction Factor - f  Piping Flexibility – General Consideration
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   Stress AnalysisFlexibility Requirements  Stress Analysist’s Function  Scope of Code Requirements Module – 23 Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads  Several Examples of Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads Module – 24 Design Calculations of Occasional Loads  Several Examples of Design Calculation of Occasional Load Module – 25 Design Calculations of Wind Load on a Piping Support in Open Terrain  Calculating Civil / Mechanical Load on Pipe Systems  Hydrostatic Test Weight  Wind Force  Wind Shielding  Several Examples of Calculations of Wind Load on a Piping Support in Open Terrain Module – 26 Determination types of Pipe Support and Maximum Allowable Span  Maximum Support Spacing Based on Weight , Deflection Criteria and Design Loads  Suggested Pipe Support Spacing  Several Examples of Types of Support and Maximum Allowable Span PART - 4  CAESAR II – STATIC ANALYSIS  Introduction  Nozzle Thermal Growth Calculations – pumps, vessels, heat exhangers.  Modelling of Piping elements & Isometrics – Bends, Reducers, Valves, Loops  Performing Static Analysis. / Modifying Load Cases. /  Hanger Selection
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   Set upof Wind Load Cases.  Set up of SUS, OPE, EXP, HYD, HGR, & OCC loads.  Load Case Editor / Viewing Reports  Equipment Nozzle Load Qualifications  Coding technique of Vessel piping includes both piping and vessel  Local vessel flexibilities  Evaluation of local vessel stresses  Practical Examples – Input, Analysis & Results Note : Certificate , Marks Sheet and Qualification Card will be awarded to the students / candidate after successful completion of course & examination For any further details pls do not hesitate to contact us at SANJARY EDUCATIONAL ACADEMY ( SEA ) 5-9-233 / 234 , S. No. 24 & 25 , 3 rd Floor , SANALI MALL , Opposite Chermas Showroom , Abids , Hyderabad - 500001, Andhra Pradesh , India Website : www.sanjaryacademy.com Tel: +91 – 9985715560 / 8801747003 / 9704083839 +91 – 40 – 65268809 / 65742434 Email : hyderabad@sanjaryacademy.com